Engineering

Engineering & 3D Printing Capabilities at Power Maxed Racing

At Power Maxed Racing, we combine engineering expertise with advanced CAD design to deliver tailored solutions for motorsport and performance automotive projects. Our comprehensive services include custom vehicle design, rapid prototyping, and precision manufacturing to help bring your concepts to life.

Custom Design & Prototyping

- Chassis Design: Lightweight, rigid, and aerodynamic chassis solutions tailored to racing specifications.
- Engine Components: High-performance designs for intake manifolds, exhausts, and cooling systems, optimised using CFD analysis.
- Suspension Systems: Precision modelling for optimal handling and suspension geometry.
- Rapid Prototyping: Fast, accurate prototypes using 3D printing for fit and functionality testing. Find out more about this topic HERE

Parts Manufacturing & Reverse Engineering

At PMR, we specialise in recreating and optimising components through advanced CAD design, rapid prototyping, and precision manufacturing.

- CAD Modelling: Accurate digital recreations for analysis and redesign.
- Rapid Prototyping: In-house 3D printing to test and refine designs quickly.
- Final Manufacturing: High-quality, custom-fabricated parts ready for race or road.

Whether replacing obsolete parts or enhancing existing designs, our reverse engineering service delivers seamless solutions tailored to your needs.

CFD Analysis & Design Iteration

What Can CFD Do for Your Project?

- Aerodynamic Optimisation:
  Simulate and analyse airflow over vehicle surfaces to reduce drag, enhance downforce, and improve overall aerodynamic efficiency.
- Thermal Management:
  Ensure effective cooling by analysing and refining the design of radiators, intercoolers, and ducting systems for optimal heat dissipation and intake temperature control.
- Flow Dynamics Inside Components:
  Visualise and adjust internal flow within engine components such as intake manifolds and exhaust systems for maximum efficiency and performance.
- Design Validation:
  CFD simulations help validate concepts without the need for expensive physical prototypes, saving both time and resources.

How Our CFD Services Benefit You

- Enhanced Design Iteration:
  By running virtual simulations, we can optimise your design before any physical manufacturing, reducing costly revisions.
- Data-Driven Insights:
  Detailed reports provide actionable insights for performance improvement, ensuring your components are track-ready from the start.
- Collaborative Approach:
  We work closely with customers to understand their objectives and deliver tailored CFD solutions for maximum impact.

Engineering Consultation

Our experts are ready to collaborate on custom projects, offering advice and innovative solutions to meet your needs. Contact us to discuss your vision and take your ideas from design to track-ready reality.